Total Site
 
SITE-WIDE ENERGY STRATEGIES
FOR NOW AND THE FUTURE

Total Site™ analysis is an applied technology that has been pioneered by Linnhoff March to address the following issues:

What is the optimum way to improve my site energy efficiency?
Should I focus on process improvements or on the utility system?
Will changes I make now be compatible with my future plans?

Using process energy optimisation and utility system modelling techniques as a basis, we adopt a systematic approach to identify all opportunities for energy savings. These opportunities are then compared using the 'helicopter view' of the site to select the optimum combination(s) of projects.

The chosen projects are presented in the form of a RoadMap™ which defines the strategic plan to:

Guide investment in energy efficiency in both the processes and the utility system
Ensure compatibility of projects - no wasted investment
Reduce emissions in line with competitive and legislative pressure
Debottleneck processes and utility systems where required
Optimise the addition of new cogeneration equipment if appropriate
Avoid capital expenditure by minimising changes to the site utility system required by future expansion plans

Our unparalleled experience in more than 100 Total Site projects for major international clients on five continents means that we are the first choice to help you optimise your production facilities and utility systems.


The RoadMap

click to enlarge

A Total Site project will yield a number of different projects. Some of them will be compatible while others may be mutually exclusive. It is important that the various projects are put into context and that the relationships between them be explained in a relatively simple manner. For this purpose, Linnhoff March has developed the RoadMap.

The RoadMap shows the strategic decisions which need to be taken to move the site towards greater energy efficiency. It also shows the order in which the various projects should be implemented. The RoadMap is a planning tool showing the options for efficient site development in the short, medium and long term.


Results

Typical total savings are in the range of 5 to 20% of the site energy bill
This can increase to 30% where significant changes to the site cogeneration system are identified

An example of this is the installation of an appropriately sized gas turbine. Capital investment can also be reduced or avoided by the debottlenecking of steam systems and cooling water circuits.

The following is a selection of our recent Total Site clients:

BASF Degussa-Hüls Omsk Refinery
Bayer ICI Parenco
BP Idemitsu Kosan PDVSA
Caltex Idemitsu Petrochemical Chemical Co Ltd Petrobras
Cargill Japan Energy Corporation Petronas
Chevron Kashima Oil Repsol YPF
CITGO Koa Oil Sasol
DEA Malaysian Refining Scanraff
Dow Marathon Ashland Shell
DSM Mitsubishi Chemical Corporation Singapore Refining
Enichem Mitsubishi Oil Company Statoil
ExxonMobil Mitsui Chemicals Inc. Sumitomo Chemical
Fuji Oil Neste Oy Texaco
GEP Nynas Petroleum NV TotalFinaElf

Download "Development of Site-Wide Energy Strategies" download