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Is
your refinery facing an increase in
hydrogen demand? |
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Are
you affected by stricter legislation
such as the European Union's Auto-Oil
mandate? |
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Is
the focus of your refinery shifting
towards heavier, higher sulphur crudes?
|
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Do
you simply want to increase process
capacity? |
Typically,
the refinery hydrogen balance is critical
resulting in:
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Production
bottlenecks as a result of hydrogen
shortfall |
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Capital
investment, if hydrogen production capacity
needs to be scaled up |
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Increased
operating cost, if more hydrogen needs
to be purchased or produced |
Linnhoff
March now offers a Hydrogen Management service
based around its HydrogenPinch techniques
to address these problems. Our track record
speaks for itself.
|
Hydrogen demand |
up to 20% |
|
Operating cost for hydrogen system |
up to 15% |
| Capital
avoidance for hydrogen capacity scale-up |
up to 15% |
| CO2
emissions reduction |
160
kg per 1000 barrels of crude oil |
Benefits
At
Linnhoff March, we have a worldwide reputation
for developing and applying Pinch Analysis
to energy and water minimisation. This methodology
has now been extended and applied to the
analysis of hydrogen systems. It is a rigorous
and systematic approach which will simultaneously
address all of the following areas:
Hydrogen
Supply
On-site hydrogen producers
"Over the fence" purchased
hydrogen
Optimal Use of existing compressors |
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Hydrogen
Recovery
Improved use of existing
recovery equipment
Assessment of new recovery equipment
Optimum type, size and placement |
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Process
Units
Maximising re-use of
hydrogen
Yield increases by improving partial
pressures
Reduce partial pressures in non-critical
units |
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Fuel
Gas System
Impact of changes in
offgas flows & compositions
Interactions with hydrogen plant feed
Overall effect on refinery fuel balance |
Linnhoff
March's Hydrogen Management service has
a proven track record of achieving significant
reductions in operating cost. The service
becomes even more effective prior to any
major investments or when a bottleneck in
the hydrogen supply threatens to affect
your refinery operation.
Project
benefits include:
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Identification
of the minimum hydrogen demand for the
refinery |
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Development
of strategies to achieve the minimum
demand |
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Improved
yield on key process units |
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Capital
cost avoidance and ongoing operating
cost savings |
How
does it work?
Our
project team will work closely with you
to identify the best route to an optimised
hydrogen network. The analysis is carried
out using our in-house HydrogenPinch software
which automates the search for improvement
opportunities while allowing the engineer
to specify constraints where re-use is not
permitted because of safety or practicality.
As with other areas of Pinch Analysis, graphical
tools are widely used to illustrate and
to gain insight into the problem.
The
composite curves show the current supply
and demand of hydrogen in terms of purity
versus quantity for the various process
units, indicating where bottlenecks exist
which need to be overcome by blending or
some form of regeneration.
Besides
"easy-win" opportunities, larger
benefits become apparent when applying our
unique Sensitivity Analysis. This takes
into account such parameters as hydrogen
cost, purity, pressure and added value.
Deliverables
HydrogenPinch
will generate a range of improvement projects,
each with its specific saving and associated
investment cost. Some of these modifications
may complement or contradict others. To plan
the strategy to meet your objectives, the
key deliverable of a Hydrogen management project
is the RoadMap.
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