Hydrogen Management
 
INCREASE YIELD THROUGH MORE
EFFICIENT USE OF HYDROGEN

Is your refinery facing an increase in hydrogen demand?
Are you affected by stricter legislation such as the European Union's Auto-Oil mandate?
Is the focus of your refinery shifting towards heavier, higher sulphur crudes?
Do you simply want to increase process capacity?

Typically, the refinery hydrogen balance is critical resulting in:

Production bottlenecks as a result of hydrogen shortfall
Capital investment, if hydrogen production capacity needs to be scaled up
Increased operating cost, if more hydrogen needs to be purchased or produced

Linnhoff March now offers a Hydrogen Management service based around its HydrogenPinch techniques to address these problems. Our track record speaks for itself.

Hydrogen demand up to 20%
Operating cost for hydrogen system up to 15%
Capital avoidance for hydrogen capacity scale-up up to 15%
CO2 emissions reduction 160 kg per 1000 barrels of crude oil


Benefits

At Linnhoff March, we have a worldwide reputation for developing and applying Pinch Analysis to energy and water minimisation. This methodology has now been extended and applied to the analysis of hydrogen systems. It is a rigorous and systematic approach which will simultaneously address all of the following areas:

Hydrogen Supply
On-site hydrogen producers
"Over the fence" purchased hydrogen
Optimal Use of existing compressors
Hydrogen Recovery
Improved use of existing recovery equipment
Assessment of new recovery equipment
Optimum type, size and placement
Process Units
Maximising re-use of hydrogen
Yield increases by improving partial pressures
Reduce partial pressures in non-critical units
Fuel Gas System
Impact of changes in offgas flows & compositions
Interactions with hydrogen plant feed
Overall effect on refinery fuel balance

Linnhoff March's Hydrogen Management service has a proven track record of achieving significant reductions in operating cost. The service becomes even more effective prior to any major investments or when a bottleneck in the hydrogen supply threatens to affect your refinery operation.

Project benefits include:

Identification of the minimum hydrogen demand for the refinery
Development of strategies to achieve the minimum demand
Improved yield on key process units
Capital cost avoidance and ongoing operating cost savings

How does it work?

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Our project team will work closely with you to identify the best route to an optimised hydrogen network. The analysis is carried out using our in-house HydrogenPinch software which automates the search for improvement opportunities while allowing the engineer to specify constraints where re-use is not permitted because of safety or practicality. As with other areas of Pinch Analysis, graphical tools are widely used to illustrate and to gain insight into the problem.


 

 

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The composite curves show the current supply and demand of hydrogen in terms of purity versus quantity for the various process units, indicating where bottlenecks exist which need to be overcome by blending or some form of regeneration.

Besides "easy-win" opportunities, larger benefits become apparent when applying our unique Sensitivity Analysis. This takes into account such parameters as hydrogen cost, purity, pressure and added value.

 



Deliverables

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HydrogenPinch will generate a range of improvement projects, each with its specific saving and associated investment cost. Some of these modifications may complement or contradict others. To plan the strategy to meet your objectives, the key deliverable of a Hydrogen management project is the RoadMap.
Download "Hydrogen Network Management - A Systems Approach from Linnhoff March" download